SPECIFICATIONS
FASTENER SPECIFICATIONS
Reusable Threaded Fastener Tightening Specifications
NOTE: All fasteners listed in this table can be reused after removal.
REPAIR INSTRUCTIONS
HEATER AND AIR CONDITIONING USER INTERFACE CONTROL REPLACEMENT
Preliminary Procedure
Instrument Panel Lower Trim Panel Replacement.
HEATER AND AIR CONDITIONING REMOTE CONTROL REPLACEMENT
Preliminary Procedure
Radio Control Assembly Replacement (IOB) Radio Control Assembly Replacement (IO5, IO6).
TEMPERATURE VALVE ACTUATOR REPLACEMENT - RIGHT SIDE (RIGHT HAND DRIVE)
Preliminary Procedure
Heater and Air Conditioning Evaporator and Blower Module Removal and Installation.
TEMPERATURE VALVE ACTUATOR REPLACEMENT - LEFT SIDE (LEFT HAND DRIVE)
Preliminary Procedure
Brake and Accelerator Pedal Assembly Replacement.
TEMPERATURE VALVE ACTUATOR REPLACEMENT - LEFT SIDE (RIGHT HAND DRIVE)
Removal Procedure
1. Heater and Air Conditioning Evaporator and Blower Module Removal and Installation - Remove.
2.
Air Inlet Housing Bolt(1) - Remove[2x].
3. Air Inlet Housing(2) - Remove.
4. Unlock the retaining tabs.
5.
Temperature Valve Actuator Bolt(1) - Remove[2x].
6. Temperature Valve Actuator - Left Side(2) - Remove.
7. Disconnect the electrical connector.
Installation Procedure
1.
CAUTION: Fastener Caution
Temperature Valve Actuator - Left Side(2) - Install.
2. Temperature Valve Actuator Bolt(1) - Install and tighten[2x] 2.5 N.m (22 lb in).
3. Connect the electrical connector.
4.
Air Inlet Housing(2) - Install.
5. Air Inlet Housing Bolt(1) - Install and tighten[2x] 2.5 N.m (22 lb in).
6. Heater and Air Conditioning Evaporator and Blower Module Removal and Installation - Install.
7. Control Module References - Programming and Setup.
MODE CONTROL CAM ACTUATOR REPLACEMENT
Preliminary Procedure
Floor Front Air Outlet Duct Replacement - Left Side in HEATING, VENTILATION, AND AIR CONDITIONING.
MODE CONTROL CAM ACTUATOR MOUNTING PLATE REPLACEMENT
Preliminary Procedures
1. Temperature Valve Actuator Replacement - Left Side (Left Hand Drive) Temperature Valve Actuator Replacement - Left Side (Right Hand Drive).
2. Mode Control Cam Actuator Replacement.
AIR INLET VALVE ACTUATOR REPLACEMENT (LEFT HAND DRIVE)
Preliminary Procedure
Radio Bracket Replacement.
AIR INLET VALVE ACTUATOR REPLACEMENT (RIGHT HAND DRIVE)
Preliminary Procedure
Instrument Panel Lower Trim Panel Insulator Replacement.
SUN LOAD TEMPERATURE AND HEADLAMP AUTOMATIC CONTROL AMBIENT LIGHT SENSOR REPLACEMENT
Preliminary Procedure
Radio Front Speaker Grille Replacement.
INSIDE AIR MOISTURE AND WINDSHIELD TEMPERATURE SENSOR REPLACEMENT
Preliminary Procedure
Inside Rearview Mirror Replacement.
AIR CONDITIONING REFRIGERANT TEMPERATURE SENSOR REPLACEMENT (RIGHT HAND DRIVE)
Preliminary Procedure
Floor Front Air Outlet Duct Replacement - Left Side in HEATING, VENTILATION, AND AIR CONDITIONING.
AIR CONDITIONING REFRIGERANT TEMPERATURE SENSOR REPLACEMENT (LEFT HAND DRIVE)
Preliminary Procedure
Instrument Panel Compartment Replacement.