SPECIFICATIONS
FASTENER SPECIFICATIONS
Single Use Non-Threaded Fasteners/Components
NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.
Application
CV Boot Clamp
Front Wheel Drive Intermediate Shaft Retaining Ring
Front Wheel Drive Shaft Retaining Ring
O-Ring
Rear Wheel Drive Shaft Retaining Ring
Retaining Ring
Wheel Drive Shaft Washer
Single Use Threaded Fastener/Component Tightening Specifications
NOTE: All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal.
Reusable Threaded Fastener Tightening Specifications
NOTE: All fasteners listed in this table can be reused after removal.
ADHESIVES, FLUIDS, LUBRICANTS, AND SEALERS
DIAGNOSTIC INFORMATION AND PROCEDURES
SYMPTOMS - WHEEL DRIVE SHAFTS
NOTE: Complete the following steps prior to beginning the wheel drive shaft diagnosis.
1. Review the Symptoms - Vibration Diagnosis and Correction.
2. Perform the Vibration Analysis - Road Testing (EL-38792-A Electronic Vibration Analyzer) Vibration Analysis - Road Testing (CH-51450-NVH Oscilloscope) in order to effectively diagnose the concern.
3. Review the system operation in order to become familiar with the system function. Refer to Wheel Drive Shafts Description and Operation.
Visual/Physical Inspection
Symptom List
After performing the Visual/Physical Inspection and no visual signs of damage or other interference impairing the wheel drive shaft function is apparent, it may be necessary to remove the wheel drive shaft from the vehicle and manipulate the joints manually. Any binding or otherwise impeded movement of the joints may indicate damage which could contribute to the concern. Refer to the following:
CLICK NOISE IN TURNS
A click noise occurring during turns may be caused by a worn or damaged wheel drive shaft outer joint. This may be more apparent while simultaneously turning and accelerating. This click is caused by wear and/or damage to the constant velocity joint bearings and/or races. Commonly, this damage or wear is caused by the loss of lubricating grease from the constant velocity joint and the entry of foreign material or contaminates.
Carefully inspect the wheel drive shaft seals for cuts, tears or other damage which may allow the lubricating grease to escape. The loss of this grease will cause damage to the wheel drive shaft constant velocity joint in a very short period of time.
If inspection reveals no visual evidence of wear or damage, it may be necessary to remove the wheel drive shaft from the vehicle and manipulate the outer joint manually. Any binding or impeded movement of the joint may indicate damage which could contribute to the concern.
CLUNK WHEN ACCELERATING FROM COAST
A clunk noise occurring when accelerating from coast or a standing start may be caused by a worn or damaged wheel drive shaft inner joint. The common cause of wheel drive shaft inner joint damage is the loss of lubricating grease and/or the presence of foreign material and contaminates in the joint. This usually occurs as a result of a torn or damaged inner joint seal.
Carefully inspect the wheel drive shaft seal for cuts, tears or other damage that may allow the loss of the lubricating grease and/or the entry of contaminates.
If inspection reveals no visual evidence of wear or damage, it may be necessary to remove the wheel drive shaft from the vehicle and manipulate the inner joint manually. Do not allow the joint to separate from the wheel drive shaft bar. Any binding or impeded movement of the joint may indicate damage which could contribute to the concern.
SHUDDER OR VIBRATION DURING ACCELERATION
In order to diagnose a shudder or vibration during acceleration, refer to Symptoms - Vibration Diagnosis and Correction.