Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools.
Removal Procedure
1. Drain the cooling system.
2. Warm Up Three-Way Catalytic Converter Replacement (2.0L LTG) - Remove.
3.
Turbocharger Coolant Feed Pipe Hollow Screw (1) - Remove.
4. Remove and DISCARD the copper washers (2).
5. Turbocharger Coolant Feed Pipe Fastener (3) - Remove [2x].
6. Remove and DISCARD the gasket (4).
7. Using the BO-38185 Hose Clamp Pliers, relocate the turbocharger coolant feed pipe hose clamp (5).
8. Turbocharger Coolant Feed Pipe (6) - Remove.
Installation Procedure
1.
Turbocharger Coolant Feed Pipe (6) - Install.
2. Using the BO-38185 Hose Clamp Pliers, install the turbocharger coolant feed pipe hose clamp (5).
3. Install a NEW gasket (4).
CAUTION: Refer to Fastener Caution.
4. Turbocharger Coolant Feed Pipe Fastener (3) - Install and tighten [2x] 10 N.m (89 lb in).
5. Install NEW copper washers (2).
6. Turbocharger Coolant Feed Pipe Hollow Screw (1) - Install and tighten35 N.m (26 lb ft).
7. Warm Up Three-Way Catalytic Converter Replacement (2.0L LTG) - Install.
8. Fill the cooling system.
TURBOCHARGER COOLANT RETURN PIPE REPLACEMENT
Removal Procedure
1. Drain the cooling system.
2. Intake Manifold Cover - Remove.
3. Turbocharger Heat Shield - Remove.
4.
Turbocharger Coolant Return Pipe Banjo Bolt (1) - Remove.
5. Washer (2) - Remove and DISCARD [2x].
6.
Turbocharger Coolant Return Pipe Bracket Bolt (1) - Remove.
7. Clamp (2) - Loosen.
8. Turbocharger Coolant Return Pipe (4) @ Engine Coolant Air Bleed Hose (3) - Disconnect.
9. Turbocharger Coolant Return Pipe (4) - Remove.
Installation Procedure
1.
Turbocharger Coolant Return Pipe (4) - Install.
2. Turbocharger Coolant Return Pipe (4) @ Engine Coolant Air Bleed Hose (3) - Connect.
3. Clamp (2) - Install.
4. Turbocharger Coolant Return Pipe Bracket Bolt (1) - Install and hand tighten.
5.
Washer (2) - Install NEW [2x].
CAUTION: Fastener Caution
6. Turbocharger Coolant Return Pipe Banjo Bolt (1) - Install and tighten35N.m (26 lb ft).
7.
Turbocharger Coolant Return Pipe Bracket Bolt (1) - Tighten10N.m (89 lb in).
8. Turbocharger Heat Shield - Install.
9. Intake Manifold Cover - Install.
10. Fill the cooling system.