Preliminary Procedure
Drive Belt Replacement.
CAUTION: Refer to Fastener Caution.
Tighten 10 N.m (89 lb in)
Procedure
1. Install the EN-46104 Water Pump Pulley Holding Tool onto the water pump pulley mounting holes.
2. Remove the water pump pulley bolts.
3. Remove the EN-46104 Water Pump Pulley Holding Tool from the water pump pulley.
Special Tools
EN-46104 Water Pump Pulley Holding Tool
For equivalent regional tools, refer to Special Tools.
WATER PUMP REPLACEMENT (3.6L LGX)
Removal Procedure
1. Drain the cooling system.
2. Drive Belt Tensioner - Remove.
3. Drive Belt Idler Pulley - Remove.
4. Water Pump Pulley - Remove.
5.
Engine Front Cover Bolt (1) - Remove [9x].
6. Water Pump Bolt (2) - Remove [5x].
7.
Water Pump (1) - Remove.
8. Water Pump Gasket (2) - Remove and DISCARD.
9. Carefully clean the water pump sealing surfaces.
Installation Procedure
1.
Water Pump Gasket (2) - Install NEW.
2. Water Pump (1) - Install.
3.
Water Pump Bolt (2) - Install and hand tighten - Hand tighten [5x].
4. Engine Front Cover Bolt (1) - Install and hand tighten [9x].
Fig. 1: Water Pump Bolts Tightening Sequence
5.
CAUTION: Refer to Fastener Caution.
Tighten the water pump bolts in the sequence shown to 15 N.m (11 lb ft).
6. Water Pump Pulley - Install.
7. Drive Belt Idler Pulley - Install.
8. Drive Belt Tensioner - Install.
9. Fill the cooling system.
10. Start the engine and check for leaks.
WATER PUMP REPLACEMENT (2.0L LTG)
Removal Procedure
1. Drain the cooling system.
2. Drive Belt - Remove.
3. Turbocharger - Remove.
4.
Wiring Harness Clip (4) - Remove.
5. Wiring Harness (1) - Position aside.
6. Clamp (2) - Loosen.
7. Radiator Outlet Hose (3) - Disconnect.
8.
Thermostat Bypass Pipe Bolt (1) - Remove [2x].
9.
Water Pump Bolt (2) - Remove [3x].
10. Water Pump (3) - Remove.
11. Water Pump Seal (1) - Remove and DISCARD.
12.
Thermostat Bypass Pipe Gasket (1) - Remove and DISCARD.
Installation Procedure
1.
Thermostat Bypass Pipe Gasket (1) - Install NEW.
2.
Water Pump Seal (1) - Install NEW.
3. Water Pump (3) - Install.
CAUTION: Refer to: Fastener Caution
4. Water Pump Bolt (2) - Install and hand tighten [3x].
5.
Thermostat Bypass Pipe Bolt (1) - Install and hand tighten [2x].
6.
Water Pump Bolt (2) - Tighten [3x] 25N.m (18 lb ft).
7.
Thermostat Bypass Pipe Bolt (1) - Tighten [2x] 10N.m (89 lb in).
8.
Radiator Outlet Hose (3) - Connect.
9. Clamp (2) - Install.
10. Wiring Harness (1) - Reposition.
11. Wiring Harness Clip (4) - Install.
12. Turbocharger - Install.
13. Drive Belt - Install.
14. Fill the cooling system.