Preliminary Procedures
1. Raise and support the vehicle. Lifting and Jacking the Vehicle.
2. Place a drain pan under the drain cock.
Procedure
- Fill the cooling system to the proper level.
- Start the engine and check for coolant leaks.
RADIATOR REPLACEMENT (2.0L LTG)
Removal Procedure
1. Drain the cooling system.
2.
Front Bumper Fascia (1) - Remove.
3.
Hood Primary Latch Mount Panel Bracket (3) - Remove.
4. Recover the refrigerant.
5.
Air Conditioning Condenser & Air Conditioning Condenser Bracket (1) - Remove.
6.
Charge Air Cooler (2) - Remove.
7.
Transmission Fluid Cooler Inlet and Outlet Pipe Retainer (1) @ Radiator - Remove [2x].
8. Transmission Fluid Cooler Inlet and Outlet Pipe Retainer (2) - Unclip.
9.
Transmission Fluid Cooler Inlet Pipe (1) @ Radiator - Remove.
10.
Transmission Fluid Cooler Outlet Pipe (1) @ Radiator - Remove.
11.
Electrical Connector (3) @ Air Conditioning Condenser Hose (2) - Disconnect.
12. Retainer (1, 4) - Unclip [2x].
13.
Ground Cable Nut (1) - Remove.
14. Ground Cable (2) - Remove.
15.
Electrical Connector (1) - Disconnect [2x].
16. Retainer (2) - Unclip.
17.
Clip (5) - Remove.
18. Disconnect the electrical connector. (4).
19. Clamp (6) - Remove.
20. Radiator Inlet Hose (3) - Remove.
21. Radiator Upper Bracket Bolt (1) - Remove.
22. Radiator Upper Bracket Nut (2) - Remove.
23. Radiator Upper Bracket (7) - Remove.
24.
Clamp (2) - Remove.
25. Radiator Outlet Hose (1) @ Radiator (3) - Remove.
26.
Radiator Upper Bracket Nut (1) - Remove.
27. Radiator Upper Bracket Bolt (2) - Remove.
28. Radiator Upper Bracket (3) - Remove.
29.
Radiator Assembly (1) - Remove.
30. Radiator Lower Insulator (2) - Remove [2x].
31.
Engine Coolant Fan Shroud Bolt (3) - Remove [2x].
32. Engine Coolant Fan (2) @ Radiator (1) - Remove.
33.
Radiator Upper Bracket (1) - Remove [2x] - Unlock the retaining tabs in direction of the arrow.
34. Radiator Lower Bracket (4) - Remove [2x] - Unlock the retaining tabs in direction of the arrow.
35. Radiator Sleeve (3) - Remove - Unlock the retaining tabs in direction of the arrow.
36. Remove the 4 radiator nuts (2, 5).
Installation Procedure
1.
Install the 4 radiator nuts (2, 5).
2. Radiator Upper Bracket (1) - Install [2x].
3. Radiator Lower Bracket (4) - Install [2x].
4. Radiator Sleeve (3) - Install.
5.
Engine Coolant Fan (2) @ Radiator (1) - Install.
CAUTION: Fastener Caution.
6. Engine Coolant Fan Shroud Bolt (3) - Install and tighten [2x] 5.1N.m (45 lb in).
7.
Radiator Lower Insulator (2) - Install [2x].
8. Radiator Assembly (1) - Install.
9.
Radiator Upper Bracket (3) - Install.
10. Radiator Upper Bracket Bolt (2) - Install and tighten7N.m (62 lb in).
11. Radiator Upper Bracket Nut (1) - Install and tighten7N.m (62 lb in).
12.
Radiator Outlet Hose (1) @ Radiator (3) - Install.
13. Clamp (2) - Install.
14.
Radiator Upper Bracket (7) - Install.
15. Radiator Upper Bracket Bolt (1) - Install and tighten7N.m (62 lb in).
16. Radiator Upper Bracket Nut (2) - Install and tighten7N.m (62 lb in).
17. Radiator Inlet Hose (3) - Install.
18. Clamp (6) - Install.
19. Connect the electrical connector. (4).
20. Clip (5) - Install [2x].
21.
Retainer (2) - Install.
22. Electrical Connector (1) - Connect [2x].
23.
Ground Cable (2) - Install.
24. Ground Cable Nut (1) - Install and tighten9N.m (80 lb in).
25.
Electrical Connector (3) @ Air Conditioning Condenser Hose (2) - Connect.
26. Retainer (1, 4) - Install [2x].
27.
Transmission Fluid Cooler Outlet Pipe (1) @ Radiator - Install.
28.
Transmission Fluid Cooler Inlet Pipe (1) @ Radiator - Install.
29.
Transmission Fluid Cooler Inlet and Outlet Pipe Retainer (1) @ Radiator - Install [2x].
30. Transmission Fluid Cooler Inlet and Outlet Pipe Retainer (2) - Install.
31.
Charge Air Cooler (2) - Install.
32.
Air Conditioning Condenser & Air Conditioning Condenser Bracket (1) - Install.
33.
Hood Primary Latch Mount Panel Bracket (3) - Install.
34. Recharge the refrigerant. Refrigerant Recovery and Recharging (R-1234yf).
35.
Front Bumper Fascia (1) - Install.
36. Fill the cooling system.